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Development and application of high-end aerospace MEMS

Weizheng YUAN

《机械工程前沿（英文）》 2017年第12卷第4期页码 567-573 doi: 10.1007/s11465-017-0424-3

摘要：

This paper introduces the design and manufacturing technology of aerospace microelectromechanical systems (MEMS) characterized by high performance, multi-variety, and small batch. Moreover, several kinds of special MEMS devices with high precision, high reliability, and environmental adaptability, as well as their typical applications in the fields of aeronautics and aerospace, are presented.

关键词： MEMS design and manufacture technology aeronautic and aerospace

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Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy

《机械工程前沿（英文）》 2023年第18卷第1期 doi: 10.1007/s11465-022-0719-x

摘要： The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction, under the requirements of the worldwide carbon emission strategy. However, serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity lubrication. The primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on grindability. In this review, a comparative assessment of grindability is performed using titanium alloy, nickel-based alloy, and high-strength steel. Firstly, this work considers the physicochemical properties as the main factors, and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively analysed. Secondly, the comparative assessment of force, temperature, wheel wear and workpiece surface for titanium alloy, nickel-based alloy, and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling performance. High-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the workpiece. Biolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface burn. The nano-enhancers with high hardness and spherical characteristics are better choices. Furthermore, a different option is available for high-strength steel grinding, which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel clogging. Finally, the current challenges and potential methods are proposed to promote the application of biolubricant.

关键词： grinding aerospace difficult-to-machine material biolubricant physicochemical property grindability

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Mechanical behavior and semiempirical force model of aerospace aluminum alloy milling using nano biological

《机械工程前沿（英文）》 2023年第18卷第1期 doi: 10.1007/s11465-022-0720-4

摘要： Aerospace aluminum alloy is the most used structural material for rockets, aircraft, spacecraft, and space stations. The deterioration of surface integrity of dry machining and the insufficient heat transfer capacity of minimal quantity lubrication have become the bottleneck of lubrication and heat dissipation of aerospace aluminum alloy. However, the excellent thermal conductivity and tribological properties of nanofluids are expected to fill this gap. The traditional milling force models are mainly based on empirical models and finite element simulations, which are insufficient to guide industrial manufacturing. In this study, the milling force of the integral end milling cutter is deduced by force analysis of the milling cutter element and numerical simulation. The instantaneous milling force model of the integral end milling cutter is established under the condition of dry and nanofluid minimal quantity lubrication (NMQL) based on the dual mechanism of the shear effect on the rake face of the milling cutter and the plow cutting effect on the flank surface. A single factor experiment is designed to introduce NMQL and the milling feed factor into the instantaneous milling force coefficient. The average absolute errors in the prediction of milling forces for the NMQL are 13.3%, 2.3%, and 7.6% in the x-, y-, and z-direction, respectively. Compared with the milling forces obtained by dry milling, those by NMQL decrease by 21.4%, 17.7%, and 18.5% in the x-, y-, and z-direction, respectively.

关键词： milling force nanofluid minimum quantity lubrication aerospace aluminum alloy nano biological lubricant

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提升我国航天装备制造能力的思考

栾恩杰,王崑声,胡良元,赵滟,毛寅轩,陈红涛,崔剑

《中国工程科学》 2016年第18卷第4期页码 83-89 doi: 10.15302/J-SSCAE-2016.04.013

摘要：

本文从航天装备及其制造过程的特点分析了我国航天装备制造系统能力的构成，并结合我国航天装备制造的发展趋势，分析了我国航天装备制造存在的突出问题，提出了提升我国航天装备制造能力的对策建议。

关键词：航天装备航天制造模式航天装备制造系统

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航空技术的发展趋势和创新基地建设

张彦仲

《中国工程科学》 1999年第1卷第1期页码 19-23

摘要：

面对21世纪的需要，下一代航空器将飞得更快、尺寸更大、更经济安全、消耗资源更少。载客1 000人的大型飞机、高超音速飞机、微型无人机、地效飞机、倾转旋翼飞机等将交付使用。为减少污染和对石油的依赖，将采用替代燃料。飞机的经济性、安全性、环保性能将有成倍甚至成十倍地提高。面对挑战，必须加强航空技术创新基地建设。

关键词：航空技术发展趋势技术创新重点实验室

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Value Engineering/Value Management Model and Application of Aerospace Projects

Wan-hua Qiu,Han-peng Zhang,Ze-Shui Xu,De-Sheng Wu

《工程管理前沿（英文）》 2015年第2卷第4期页码 373-377 doi: 10.15302/J-FEM-2015056

摘要： This paper presents a new space model developed by general value engineering/value management model. The authors take the function analysis, function optimization and function realization of the development object as the basic point, to get the final optimization structure by value evaluation, so as to improve the project quality and reduce the project cost. The final case shows that the application of this model can save about 18% of the time and considerable cost of the usually planned projects under the condition of quality assurance.

关键词： aerospace project value engineering value optimization value stream design structure matrix

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航天工程精细化质量管理

袁家军

《中国工程科学》 2011年第13卷第8期页码 36-42

摘要：

中国航天工程质量管理以钱学森系统工程理论为指导，以“坚持、完善、发展”为原则，以完成重大工程任务为牵引，不断进行理论和管理创新。“十一五”以来，航天科技集团实施了航天型号精细化质量管理，保证了载人航天、嫦娥工程等一系列重大航天任务的圆满成功。精细化质量管理强调持续提升总体设计、整体优化、有效地识别与控制技术风险及快速聚焦、放大和量化控制关键细节的能力，强调单位质量管理体系和项目产品保证体系的有机结合和有效运行，强调实用的管理工具的开发和应用，强调技术、产品、队伍和管理成熟度的同步提升。笔者简要回顾了航天质量管理的发展历程，提出了航天工程精细化质量管理的概念和内涵，论述了精细化质量管理的理论、方法和体系及管理实践的主要做法。

关键词：航天质量管理精细化

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航天工程科技国际化人才培养体系构建与实践

陈国宇,卢俊,黄昕,赵晟,张伟

《中国工程科学》 2019年第21卷第4期页码 118-123 doi: 10.15302/J-SSCAE-2019.04.018

摘要：

在构建“人类命运共同体”和“一带一路”伟大倡议的历史背景下，国际航天合作有助于增进与沿线国家的共识，有助于实现互利共赢、共同发展。随着国际航天合作的不断发展，中国航天需要一支能够满足航天事业跨越式发展、具有较大影响力的航天英才队伍。本文给出航天工程科技国际化人才培养内涵，以中国航天科技集团有限公司第五研究院航天工程科技国际化人才培养为例，重点阐述航天工程科技国际化人才培养体系构建及实施,给出航天工程科技国际化人才培养体系实施效果。

关键词：航天工程系统工程国际化人才培养

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中国航天发展的里程碑——《中国的航天》白皮书

郭宝柱

《中国工程科学》 2006年第8卷第10期页码 1-5

摘要：

《中国的航天》白皮书是中国政府首次全面、系统地向全世界公开介绍中国航天的发展战略和有关政策，白皮书的发布是中国航天史的一件意义重大、影响深远的里程碑事件。文章介绍了白皮书中一些重要的新概念的形成过程，包括“大航天”的内涵、不同领域在航天活动中的作用和定位等，并简要阐述了由此引出的航天发展的相关政策以及民用航天近期发展思路和规划等。

关键词：中国航天白皮书大航天航天政策

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Towards Cr(VI)-free anodization of aluminum alloys for aerospace adhesive bonding applications: A review

Shoshan T. Abrahami, John M. M. de Kok, Herman Terryn, Johannes M. C. Mol

《化学科学与工程前沿（英文）》 2017年第11卷第3期页码 465-482 doi: 10.1007/s11705-017-1641-3

摘要： For more than six decades, chromic acid anodizing (CAA) has been the central process in the surface pre-treatment of aluminum for adhesively bonded aircraft structures. Unfortunately, this electrolyte contains hexavalent chromium (Cr(VI)), a compound known for its toxicity and carcinogenic properties. To comply with the new strict international regulations, the Cr(VI)-era will soon have to come to an end. Anodizing aluminum in acid electrolytes produces a self-ordered porous oxide layer. Although different acids can be used to create this type of structure, the excellent adhesion and corrosion resistance that is currently achieved by the complete Cr(VI)-based process is not easily matched. This paper provides a critical overview and appraisal of proposed alternatives to CAA, including combinations of multiple anodizing steps, pre- and post anodizing treatments. The work is presented in terms of the modifications to the oxide properties, such as morphological features (e.g., pore size, barrier layer thickness) and surface chemistry, in order to evaluate the link between fundamental principles of adhesion and bond performance.

关键词： aluminum Cr(VI)-free surface pre-treatments anodizing adhesive bonding

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A review on the development of electrolytes for lithium-based batteries for low temperature applications

《能源前沿（英文）》 2023年第17卷第1期页码 43-71 doi: 10.1007/s11708-022-0853-5

摘要： The aerospace industry relies heavily on lithium-ion batteries in instrumentation such as satellites and land rovers. This equipment is exposed to extremely low temperatures in space or on the Martian surface. The extremely low temperatures affect the discharge characteristics of the battery and decrease its available working capacity. Various solvents, cosolvents, additives, and salts have been researched to fine tune the conductivity, solvation, and solid-electrolyte interface forming properties of the electrolytes. Several different resistive phenomena have been investigated to precisely determine the most limiting steps during charge and discharge at low temperatures. Longer mission lifespans as well as self-reliance on the chemistry are now highly desirable to allow low temperature performance rather than rely on external heating components. As Martian rovers are equipped with greater instrumentation and demands for greater energy storage rise, new materials also need to be adopted involving next generation lithium-ion chemistry to increase available capacity. With these objectives in mind, tailoring of the electrolyte with higher-capacity materials such as lithium metal and silicon anodes at low temperatures is of high priority. This review paper highlights the progression of electrolyte research for low temperature performance of lithium-ion batteries over the previous several decades.

关键词： electrolyte lithium-ion low temperature aerospace solid-electrolyte interface

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长征三号系列运载火箭

龙乐豪

《中国工程科学》 1999年第1卷第1期页码 11-18

摘要：

论述了长征三号系列运载火箭诞生的背景、设计思路、总体技术方案、应用发射结果及其在技术与研制工作方面的特点，展望了其发展前景，指出该系列运载火箭是我国目前性能先进的大型主力商业应用发射火箭群体。

关键词：航天大型运载火箭发射服务长征三号系列

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统筹空间科学、空间技术、空间应用协调发展的思考

周建平,吴季

《中国工程科学》 2023年第25卷第2期页码 59-66 doi: 10.15302/J-SSCAE-2023.02.007

摘要：

我国航天事业因历史原因和投入限制，在初期以空间技术、空间应用为主，对空间科学重视不足，空间科学、空间技术、空间应用基本上是独立发展的；着眼新时期航天强国建设，需要将空间技术的发展深度融合到空间科学、空间应用中去，从而创造新的机遇和成就。本文剖析了空间科学、空间技术、空间应用的基本内涵并明确三者的相互关系，在系统分析国际空间科学、空间技术、空间应用的整体态势，细致梳理我国相关领域发展情况的基础上，论证了统筹我国空间科学、空间技术、空间应用协调发展的必要性，凝练了三者协调发展面临的主要问题。空间科学、空间技术、空间应用之间既有需求交叉，又可互促带动，应在规划、部署、实施的全过程中进行统筹考虑：发挥新型举国体制优势，在统一管理下做好顶层规划；坚持创新驱动发展战略，以技术进步抢占国际航天制高点；支持空间领域基础研究，培育高水平的科学家和工程师队伍；加强资源统筹协调，促进空间应用数据的合理开放和充分利用。

关键词：航天事业；空间科学；空间技术；空间应用；协调发展；数据开放共享

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光纤传感技术在飞行器结构变形监测中的应用 Review

祝连庆, 孙广开, 包为民, 尤政, 孟凡勇, 董明利

《工程（英文）》 2022年第16卷第9期页码 39-55 doi: 10.1016/j.eng.2021.02.022

摘要：

基于光纤传感网络的飞行器结构变形监测一直是航空航天领域的研究热点。经过近30年来的研究发展，国内外研究人员在相关理论和方法、技术与系统和试验测试方面已经取得了较大进展，推动了光纤传感技术从实验室研究向工程应用的演进。但是，目前在实际应用中仍然存在若干问题，限制了该技术的应用发展，亟待探讨解决方法。为此，梳理了飞行器结构变形监测的研究发展历程，分析了光纤传感监测的主要技术类型、技术优缺点、机载适用性、变形重构算法和典型应用案例，指出了当前需要研究解决的关键问题和工程应用的主要演进范式，并结合新材料、标准化和智能化等内容探讨了未来发展方向。

关键词：光纤传感技术变形监测结构健康监测飞行器航空航天

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铝合金材料发展现状、趋势及展望

管仁国,娄花芬,黄晖,梁霄鹏,肖翔,李慧中,李芳,王建军,运新兵,曾黎滨

《中国工程科学》 2020年第22卷第5期页码 68-75 doi: 10.15302/J-SSCAE-2020.05.013

摘要：

本文综合分析了铝合金材料在航空航天、交通运输等领域的应用现状，论述了我国铝合金材料的产业规模和技术水平。针对我国在一些关键铝合金材料方面存在的短板，以及在高性能铝合金开发、加工工艺与智能控制等原创技术方面的不足，系统梳理了目前我国在铝合金材料方面存在的主要问题。针对汽车、船舶、空天等领域的发展态势，分析了铝合金材料的市场需求。针对我国铝合金材料的产业现状，提出以下发展对策和建议：加强研发体系建设，完善发展环境；优化结构，促进提质增效和协同发展；加强配套政策支持；推进人才队伍建设；推广智能制造和“互联网+”；加强国际合作，尤其是“一带一路”国际合作。解决铝合金材料卡脖子问题，并为铝合金材料向高端化、绿色化方向发展提供重要参考。

关键词：铝合金材料，汽车工业，船舶工业，空天领域

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标题作者时间类型操作

Development and application of high-end aerospace MEMS

Weizheng YUAN

期刊论文

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy

期刊论文

Mechanical behavior and semiempirical force model of aerospace aluminum alloy milling using nano biological

期刊论文

提升我国航天装备制造能力的思考

栾恩杰,王崑声,胡良元,赵滟,毛寅轩,陈红涛,崔剑